Products
Industries
CapabilitiesAbout usResourcesContact
Request a quote
CapabilitiesAbout usResourcesContactRequest a quote
The plant

One plant, every stage inside it

Printing, lamination, die-cutting, personalisation, encoding, chip testing and packing, all in-house on one floor in Dongguan.

15+
Years making cards
53+
Countries delivered to
8M
Cards a month the line is built for
100%
Chips read-tested before shipping
  • Four-colour offset press at the plant in Dongguan, with an operator at the far end
  • Ribbon slitting machine cutting printed wristband and lanyard ribbon into strips
  • Pallets of printed card sheets beside the offset presses
  • Operator fitting metal hooks to navy lanyards at a workbench
  • Tray of copper RFID antenna coils
  • RFID inlay sheet with copper antennas and chips in place
  • Operator sealing a printed lanyard on a finishing machine
  • Operator checking a sheet of RFID antennas
  • Curing ovens with an operator loading trays
  • Team finishing printed blue and yellow lanyards with metal hooks on a packing table
  • Wooden card blanks lifted from the laser cutting bed
  • Walnut card blank under the engraving head
  • Operator at the card punching station
  • Sample wall of printed lanyards hanging on blue racking
  • Finishing room with stacks of card sheets
  • Wrapped pallets of finished cards ready to ship
Who you are dealing with

A factory floor, not a supplier list.

Kaway Group Limited was incorporated in Hong Kong in 2015, and the cards are made in-house in Dongguan. Ask about a material or a finish and the answer comes from the people who run that machine.

We manufacture, we do not broker

The cards are made on the plant floor in Dongguan, not bought in and relabelled, so the lead time is one the plant controls: 12 calendar days standard.

Everything under one roof

Printing, lamination, die-cutting, personalisation, encoding, chip testing and packing happen in this building, so a change never waits in another shop's queue.

Quotes the same working day

Quote requests are answered the same working day, in writing. If something cannot be done, the reply says so and gives the reason instead of going quiet for a week.

Production

What happens on the floor.

Elsewhere in the chain these are the stages that get subcontracted, and that is where lead time and control are lost. Here all six happen on one floor, in the order below.

Delivery end of the offset press with a printed sheet of card layouts at the plant in Dongguan
Stage 01
Printing
Offset for photographic artwork and fine detail, silkscreen for solid colour and the opaque whites offset cannot reach. Colour is approved against a Pantone reference, not a screen.
Gloved hands feeding a white card sheet into the lamination rollers
Stage 02
Lamination
Printed sheets are pressed with the core and the chip inlay under heat. This is the stage that decides whether a card lasts years in a wallet or delaminates within months.
Punching station cutting white cards from a laminated sheet, with finished cards stacked beside it
Stage 03
Die-cutting
CR80 cards from the sheet, or a custom outline from tooling kept at the plant. Break-apart cards, key tags and shapes up to 200 mm on the longest edge are all cut here.
Laser head cutting a grid of card blanks from a sheet of wood veneer
Stage 04
Laser engraving
For wood, where the mark is cut into the grain rather than printed on top, and for numbering on silicone wristbands, which is why it is still readable a year later.
Card sheet on the personalisation line, each card printed with a serial number and a barcode
Stage 05
Personalisation
Numbering, barcodes, QR codes and names, applied in the same run as the artwork, so a personalised card is one job and not a card plus a second step later.
Gloved hand placing a white card on an encoding reader, with the batch stacked in a tray behind it
Stage 06
Encoding
UIDs read, sectors and blocks written where the chip allows, URLs and NDEF data on NFC chips. Every chip is then read-tested, 100%, not sampled, and a UID list ships with the order.
The story so far

How the plant got here.

These five moments shaped how the production floor in Dongguan works today, from the first high-volume runs to the full range it ships now.

2014
Built for volume

The line scales up for high-volume runs, so a large hotel order becomes routine rather than the exception. Supply reaches three continents.

2015
A base in Hong Kong

Kaway Group Limited is incorporated in Hong Kong, with its head office in Chai Wan, giving buyers abroad one point of contact for every order.

2021
Encoding in-house

Encoding moves onto the plant floor. Cards, fobs and labels are encoded and tested in-house, chip by chip, before packing.

2023
FSC certified facility

Wooden cards are produced at an FSC certified facility (FSC-C195226), so a hotel can point to a certificate number, not a slogan.

2026
One building, full range

Cards, fobs and accessories leave one building, made, encoded and packed to the order.

Materials

Materials, and what we can claim for them.

Most of a key card is PVC. Two of the materials we run change that and the rest do not, so here is the line between them.

Four blank wooden cards fanned out in basswood, cherry, black walnut and bamboo
Wood
Wood cards, FSC certified facility
Basswood, cherry, black walnut and bamboo, cut and engraved on this floor. Wooden cards are produced at an FSC certified facility (FSC-C195226). The claim does not cover bamboo.
See wooden cards →
Four blank recycled PVC cards with a fine speckle, one marked with a small green recycling symbol
Recycled PVC
A core made from reclaimed material
The same card body and the same printing, with an eighty per cent recycled core. It laminates, die-cuts and encodes exactly like standard PVC, so nothing downstream has to change.
See PVC and recycled PVC →
A white card, a black card, a black RFID key fob and a wooden wristband with a cream fabric strap
Everything else
The rest of the range
The FSC claim applies to the wooden cards only, never to PVC, PET or bamboo. Where a material has no environmental story we say so, because a claim your client cannot verify is worse than none.
See the full range →
Proof

What you can check, and what you cannot.

A certificate is only worth anything if you can look it up. Here is the number for the wood cards, and here is the thing we will not send you a document for.

FSC Chain of Custody

Wooden cards are produced at an FSC certified facility (FSC-C195226): the plant in Dongguan. The number can be checked at search.fsc.org, and the claim is stated on the documents for the orders it applies to.

What the line can take

The line is built for eight million cards a month and normal production runs below that, so the question is rarely whether the volume fits. It is which week your run lands in, and that goes in writing with the quote.

Material documentation

Material data sheets and the certifications that apply to a given order are issued with it, and go into the delivery dossier under your brand so they can be forwarded to your client untouched.

Come and see the floor.

Buyers are welcome on the plant floor in Dongguan. Ask for a free sample to test it first.

The floor is open to buyers
Buyers walk this floor regularly. It is the one form of proof that cannot be faked, which is why we prefer it to paperwork.
Or start with a sample
Ask for a free sample in the material and chip you need, and test the card before anyone books a flight.
Nothing leaves with Kaway's name
It ships under your brand, in boxes with your logo printed in black, and we do not contact your client before the order or after it.